I started my first company in 1999 and designed and had manufactured for me a steel fabricated indoor slalom ski trainer. I had a dealer network, an endorsement from a top waterskier and sold that product for 3 years. However I kept my full time job during all of this and didn't make that much money, but I learned a lot. I developed 3 more products and almost put my second, a fin calibration tool, into production.
I've been 100% self employed as a contractor for almost 13 years now. I've only traveled on site about 10 days over that period. My specialty is business process automation. I'm getting pulled into more on projects that have had 1 or more failed attempts. So far I have a 100% success rate with my projects. I'm interviewing with a hospital today and over the next week. for another large job that has had 2 failed attempts just like the last large project I finished a couple weeks ago. I've recently teamed up with an excellent Project Manager who tends to find himself on similar projects that can use someone with my skill set. He also has an excellent skill set and enjoys a good challenge.
I keep very busy with my software work which can be very challenging, which I like, and it pays well. Over the years I have became proficient at a number of things that could have been turned into a revenue stream, but manufacturing doesn't pay well enough.
So these projects are more a labor of love and a creative outlet that I share at no cost with others.
Thingiverse - Digital Designs for Physical Objects
I found that while I enjoy my challenging work, that I also like to create things that are tangible. So I got into wood working and then a bit of metal working and 3D printing has been a great creative outlet for me.
Fusion 360 has become almost an extension of my consciousness and you might be surprised at how quickly some of these designs come together. The button box was the most time consuming because I was figuring out what worked and there were many many steps.
Some designs are incremental, like the one below. I started off making an integral mount for my flight stick, then I decided to make a cosmetic cover, then a guide to help it slide into position and stay there.
I've just added a Magswitch to the design which will speed things up further. I have 2x 95lb strength Magswitches coming tomorrow, some M4 threaded inserts and M4 SS bolts, along with some cold rolled steel that I'll need to cut to size, drill and bevel for the Magswitch to have something to secure to. I'm printing the test parts right now.
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